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PointedThree :  Vans, Trucks, SUVs and Other Forums : G-Class : Damn! Help Needed

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Damn! Help Needed
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Posted 3/20/2021 11:19 PM
paulunm
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Date registered: Jan 2015
Location: Los Angeles
Vehicle(s): 2000 G500
Posts: 124
100
Re: Damn! Help Needed

otiswesty - 3/19/2021 10:42 PM

This problem ended up being a bad ignition switch not sending power to the K40.
We have bypassed it so that the K40 is now powered by switched power from the relay panel independent of the ignition switch while we wait for a new ignition switch to come from Germany.

It cut out while driving after another episode of no start the prior day. Fortunate to get it into a good shop while the problem was still occurring.


Eric- when you say ignition switch, which part was bad? Not the steering lock or tumbler I assume?
#242590 - in reply to #242588
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Posted 3/21/2021 11:55 PM
Otiswesty
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Date registered: Jun 2007
Location: Portland, Oregon
Vehicle(s): 463.241, 461.213
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RE: Damn! Help Needed

I'm talking about the ignition switch.
https://www.pelicanparts.com/More_Info/1164620093.htm?pn=116-462-00-...

Should I be replacing the steering lock at the same time for good measure? The new steering lock comes with an ignition switch as well, AFAIK.

Edited by otiswesty 3/22/2021 12:12 AM




(Switch.jpg)



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#242593 - in reply to #242211
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Posted 3/22/2021 12:10 AM
Otiswesty
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Date registered: Jun 2007
Location: Portland, Oregon
Vehicle(s): 463.241, 461.213
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RE: Damn! Help Needed

I think the clue was here as posted by Dutch

Edited by otiswesty 3/22/2021 12:24 AM




(G500Diagnosis_DxO.jpg)



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#242594 - in reply to #242593
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Posted 3/22/2021 12:12 AM
paulunm
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Date registered: Jan 2015
Location: Los Angeles
Vehicle(s): 2000 G500
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Re: Damn! Help Needed

Weird, I don’t think I’ve seen anyone have to replace that...

I guess if it were me I’d do the steering lock if it hasn’t been addressed.

Your screenshot reminds me- which EPC are you using? 7zap hasn’t been working well for a while now.
#242595 - in reply to #242593
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Posted 3/22/2021 12:25 AM
Otiswesty
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Date registered: Jun 2007
Location: Portland, Oregon
Vehicle(s): 463.241, 461.213
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Re: Damn! Help Needed

https://aftersales.daimler.com/home/

$75 per year
#242596 - in reply to #242211
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Posted 3/22/2021 6:39 PM
J.R.
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Date registered: Apr 2006
Location: Southern Maryland
Vehicle(s): 00 G500, 09 911 4S, 11 Cayenne S, 86 280GE (sold)
Posts: 828
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RE: Damn! Help Needed

otiswesty - 3/21/2021 11:55 PM

I'm talking about the ignition switch.
https://www.pelicanparts.com/More_Info/1164620093.htm?pn=116-462-00-...

Should I be replacing the steering lock at the same time for good measure? The new steering lock comes with an ignition switch as well, AFAIK.


I recall Dutch replacing the steering lock back in 2006 as a PM. http://www.pointedthree.com/disc/forums/showthread.asp?tid=3062&pos...

The steering lock is not all that expensive...compared to it locking up and never allowing the ignition key to rotate and bull the lock's bolt back at the worst possible moment and location.

When I did mine, it was because the bolt would not retract...until after a lot of patience and then I NEVER REMOVED the ignition key until the new steering lock came in. I removed the old one and decided to permanently pin the steering lock's bolt back. http://www.pointedthree.com/disc/forums/showthread.asp?tid=20996&po...

Edited by J.R. 3/22/2021 6:40 PM
#242598 - in reply to #242593
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Posted 3/23/2021 12:50 AM
Otiswesty
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Date registered: Jun 2007
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Re: Damn! Help Needed

I guess once I have it out I will permanently immobilize the steering lock pin before reinstalling the assembly. I also have a the original steering lock and ignition switch from Dutch and will now add that to my box of road trip spares. Assuming it is "good used" condition.

Thanks for the reminder JR.
#242602 - in reply to #242598
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Posted 3/25/2021 7:30 PM
paulunm
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Date registered: Jan 2015
Location: Los Angeles
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Posts: 124
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Re: Damn! Help Needed

otiswesty - 3/21/2021 9:25 PM

https://aftersales.daimler.com/home/

$75 per year


Maybe I'm missing it, but I'm not seeing how to sign up and pay. It looks like you need to be an employee or retired employee...
#242609 - in reply to #242596
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Posted 3/26/2021 9:16 AM
J.R.
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Date registered: Apr 2006
Location: Southern Maryland
Vehicle(s): 00 G500, 09 911 4S, 11 Cayenne S, 86 280GE (sold)
Posts: 828
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Re: Damn! Help Needed

otiswesty - 3/23/2021 12:50 AM

I guess once I have it out I will permanently immobilize the steering lock pin before reinstalling the assembly. I also have a the original steering lock and ignition switch from Dutch and will now add that to my box of road trip spares. Assuming it is "good used" condition.

Thanks for the reminder JR.


with the steering lock removed, exercise the locking mechanism multiple times to find the "sweet spot". By that I mean, where the key can turn freely in a specific position of the lock's bolt. After you retract the bolt normally, try pressing the bolt in further and note the restriction when rotating the key.
#242610 - in reply to #242602
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Posted 3/29/2021 6:58 PM
DUTCH
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Date registered: Apr 2006
Location: US, GA, Atlanta
Vehicle(s): 2015 Audi Q7 3.0 TDI,2018 Sprinter
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RE: Damn! Help Needed

J.R. - 3/22/2021 6:39 PM

otiswesty - 3/21/2021 11:55 PM

I'm talking about the ignition switch.
https://www.pelicanparts.com/More_Info/1164620093.htm?pn=116-462-00-...

Should I be replacing the steering lock at the same time for good measure? The new steering lock comes with an ignition switch as well, AFAIK.


I recall Dutch replacing the steering lock back in 2006 as a PM. http://www.pointedthree.com/disc/forums/showthread.asp?tid=3062&pos...



When I replaced the steering lock, the replacement was copiously internally greased to prevent it from ever locking up.
#242614 - in reply to #242598
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Posted 3/29/2021 7:00 PM
DUTCH
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Date registered: Apr 2006
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Re: Damn! Help Needed

otiswesty - 3/23/2021 12:50 AM

I guess once I have it out I will permanently immobilize the steering lock pin before reinstalling the assembly. I also have a the original steering lock and ignition switch from Dutch and will now add that to my box of road trip spares. Assuming it is "good used" condition.

Thanks for the reminder JR.


I replaced the steering lock proactively. The old one was working fine, but I wanted to put in a greased up version to prevent it from seizing.
#242615 - in reply to #242602
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