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DUTCH Administrator Doppelgänger Date registered: Apr 2006 Location: US, GA, Atlanta Vehicle(s): 2015 Audi Q7 3.0 TDI,2018 Sprinter Posts: 9963 | Re: Split Swipe Seal Clip - How To ?? dai - 2/8/2009 2:59 PM DUTCH - 2/8/2009 11:52 AM Warren T - 2/8/2009 1:54 PM I am not sure but I think this sysrem with the split seal and clips only applies to very early trucks. Dutch, please let us know if you find a way to mount on your truck. Cheers Warren It may be a couple of weeks until I get to it, because I'm planning to replace the brake rotors at the same time. Are you going to use stock rotors? The Powerbrake aftermarket rotors I installed on my G are outstanding and outperform the stock units. I would recommend them without hesitation. The 463's have some other choices for improved rotors that have been cryo treated etc. Very worthwhile improvement to braking performance. My truck now stops like a Mercedes. -Dai Stock rotors. I've never felt that the G500's brakes were lacking in any way. | ||
#143219 - in reply to #143217 | |||
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DUTCH Administrator Doppelgänger Date registered: Apr 2006 Location: US, GA, Atlanta Vehicle(s): 2015 Audi Q7 3.0 TDI,2018 Sprinter Posts: 9963 | Re: Split Swipe Seal Clip - How To ?? petermerle - 2/8/2009 3:31 PM What is item#74 , I don't recall seeing those clips #80 when I did my axle. Is it a flat steel retaining ring? Peter The clips (#80) are only needed if you use the split swipe seal. The swipe seal from the factory is not split, since it was assembled before the housing and hub were installed during assembly. The inner seal holder (#74) should be present in your axle. It certainly was in my 280GE. It's a split steel ring that fits into a groove in the swivel housing. It keeps the swipe seal from collapsing toward the inside of the swivel housing. | ||
#143220 - in reply to #143218 | |||
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petermerle Expert Date registered: Apr 2006 Location: Cape Town ( deep south ) Vehicle(s): W460 *1, W123 *2, W124 Posts: 1315 | Re: Split Swipe Seal Clip - How To ?? yes Ok I thought - just got confused at the EPC lists those clips both for earlier and later axles! Peter | ||
#143221 - in reply to #143089 | |||
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ewalberg Expert Date registered: Apr 2006 Location: Past: San Francisco. Present: Germany Vehicle(s): 2000 g500 Posts: 1887 | Re: Split Swipe Seal Clip - How To ?? I think i'm with harald on this... recalling the number of times that i've been in this part of the hubs, (probably 6-7 times now for no particularly good reasons, but still...) i can't see how the clips are going to do anything but perhaps help aid with installation but i don't imagine they will add to the continuity of the seal. My thinking is that you've already got steel plates on both sides of the thing, the seal already needs to be designed to fit properly anyway... it really has no place it can go between the steel plates... unless ofcourse it truly is stretched into place, then you could end up with an unacceptable gap... I can tell you right now just looking at those clips they will not bend nicely like a staple. They need to have clearance holes in something... somewhere... because bending them, even if they were designed to be a staple, i think will only make the seal worse than if they were not present. Wout sounded like he was saying you needed a specific inner or outer ring with clearance holes to go with it... that's kinda how i read his post... or could the inner split ring already have 2 holes in it on each side of the split? maybe i'm starting to imagine things... changing the subject a little, my only other thought would be to potentially put the slit at the bottom and let the grease in the swivel seal it... if you put the split at the top where the grease gets less penetration, and you do get water in there... now it has no way to escape... where as with the slit at the bottom, you're at least more likely to have water exit that same path of entry. I think i put the inner steel split ring slit downward and not found any water inside my swivels. | ||
#143282 - in reply to #143089 | |||
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G-AMG G-Class DIY Host Date registered: May 2006 Location: South Texas Vehicle(s): '04 G55, '80 280GE, '99 S420, '98 E320, 2011 E350 | Re: Split Swipe Seal Clip - How To ?? ewalberg - 2/9/2009 1:16 PM changing the subject a little, my only other thought would be to potentially put the slit at the bottom and let the grease in the swivel seal it... if you put the split at the top where the grease gets less penetration, and you do get water in there... now it has no way to escape... where as with the slit at the bottom, you're at least more likely to have water exit that same path of entry. I think i put the inner steel split ring slit downward and not found any water inside my swivels. If it is true that the "New" axles are similar to the "Old" (pre 7 000 560) Split ring gaskets style, then logic would suggest that ewalberg is correct, that the split ring SHOULD be at the 6 o'clock position. See the attached excerpt from the manual. (Split Ring.JPG) Attachments ---------------- Split Ring.JPG (59KB - 2 downloads) | ||
#143292 - in reply to #143282 | |||
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MiN Extreme Veteran Date registered: May 2006 Location: Alpujarras, Spain Vehicle(s): No cars, at all. Posts: 555 | Re: Split Swipe Seal Clip - How To ?? If you do not use the clips to hold the seal together then you will have an unacceptably large gap in the seal. It is under a fair bit of tension when you stretch the seal over the ball - this indicates to me that without the clips there will be a large gap - I'm guessing at least an inch. With the clips there is no gap and you can pretty much ensure a water/grease tight seal between the ends of the split seal by taking care when you push the clips through the seal. I'll also repeat the point about the cut out in the outer seal that lines up with an indent in the hub, which enable access to the lower brake caliper bolt. Aslo there is an indent in the outer seal that seems tailor made to accept the ends of the clip and hold it in place. | ||
#143337 - in reply to #143089 | |||
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4x4abc Date registered: Apr 2006 Location: La Paz, Baja California, Mexico Vehicle(s): 02 G500 | Re: Split Swipe Seal Clip - How To ?? those very early seals and seal holders were pretty simple - the upgrade was much needed (1.jpg) (2.jpg) Attachments ---------------- 1.jpg (55KB - 5 downloads) 2.jpg (60KB - 5 downloads) | ||
#143341 - in reply to #143337 | |||
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Wout Veteran Date registered: Apr 2006 Location: Belgium Vehicle(s): Mercedes 280GE 1979/230G 1980/ C220CDI/A170CDI/ Posts: 145 | Re: Split Swipe Seal Clip - How To ?? ewalberg - 2/9/2009 7:16 PM I can tell you right now just looking at those clips they will not bend nicely like a staple. They need to have clearance holes in something... somewhere... because bending them, even if they were designed to be a staple, i think will only make the seal worse than if they were not present. Wout sounded like he was saying you needed a specific inner or outer ring with clearance holes to go with it... that's kinda how i read his post... or could the inner split ring already have 2 holes in it on each side of the split? maybe i'm starting to imagine things... The inner metal ring (partno 74) has two small holes where the ends of the clip will fit in. These holes are not on both sides of the split . wkr Wout (inner ring wipe seal.gif) Attachments ---------------- inner ring wipe seal.gif (2KB - 6 downloads) | ||
#143358 - in reply to #143282 | |||
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DesertStar Expert Date registered: Apr 2006 Location: San Diego, CA USA Vehicle(s): 85-280GE/95-G320/08-G500 Posts: 2156 | RE: Split Swipe Seal Clip - How To ?? Here is a photo illustrating the holes that Wout describes: Mike (DSCF0011 [800x600].JPG) Attachments ---------------- DSCF0011 [800x600].JPG (48KB - 5 downloads) | ||
#143499 - in reply to #143089 | |||
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frank_be Veteran Date registered: Apr 2006 Location: Belgium Vehicle(s): G350 Turbo Posts: 148 | Re: Split Swipe Seal Clip - How To ?? DUTCH - 2/8/2009 8:49 PM frank_be - 2/8/2009 2:16 PM Thanks Frank. These seals will be installed without removing the hub. Tis the reason for going with the split version.Hi Dutch, As far as my memory goes, I believe those clips only have to be used when you change the original 1-piece grease seal with a new grease seal that has been cut. So if you have the chance to use a new non-cut grease seal, that is the better option. I have done 3 or 4 front axle services and I have never used those clips. I always used new non-cut grease seals instead. You wil have to remove the outer part of the axle hub however. Hope this helps. Greetings from Belgium, Frank I've been advised by some German G-uru's never to use the split grease seal because they are "scheisse zum montieren" You will probably find out yourselve soon.
Greetings, Frank | ||
#143504 - in reply to #143214 | |||
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ewalberg Expert Date registered: Apr 2006 Location: Past: San Francisco. Present: Germany Vehicle(s): 2000 g500 Posts: 1887 | RE: Split Swipe Seal Clip - How To ?? given this and that i also remember the clearance area that's ground on the back side of the outer steel ring i suspect it'll all be pretty obvious... the ground spot in the outer ring dictates where the back side of the clip goes, which defines where the slit in the seal is and that defines where the slit in the inner steel ring sits... | ||
#143515 - in reply to #143499 | |||
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DesertStar Expert Date registered: Apr 2006 Location: San Diego, CA USA Vehicle(s): 85-280GE/95-G320/08-G500 Posts: 2156 | RE: Split Swipe Seal Clip - How To ?? Dutch, have you done this yet ? Looking forward to hear the results as I await my seal and clip to arrive. Mike | ||
#145429 - in reply to #143089 | |||
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DUTCH Administrator Doppelgänger Date registered: Apr 2006 Location: US, GA, Atlanta Vehicle(s): 2015 Audi Q7 3.0 TDI,2018 Sprinter Posts: 9963 | RE: Split Swipe Seal Clip - How To ?? DesertStar - 3/2/2009 3:47 PM Dutch, have you done this yet ? Looking forward to hear the results as I await my seal and clip to arrive. Mike Not yet. It's a warm weather project, and that hasn't reached here yet. | ||
#145435 - in reply to #145429 | |||
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DesertStar Expert Date registered: Apr 2006 Location: San Diego, CA USA Vehicle(s): 85-280GE/95-G320/08-G500 Posts: 2156 | RE: Split Swipe Seal Clip - How To ?? DUTCH - 3/2/2009 1:14 PM DesertStar - 3/2/2009 3:47 PM Not yet. It's a warm weather project, and that hasn't reached here yet.Dutch, have you done this yet ? Looking forward to hear the results as I await my seal and clip to arrive. Mike Well, maybe I will beat you to it. I am still a little confused on which way the clip faces and hope once I get the parts it will all make sense. Mike | ||
#145440 - in reply to #145435 | |||
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DUTCH Administrator Doppelgänger Date registered: Apr 2006 Location: US, GA, Atlanta Vehicle(s): 2015 Audi Q7 3.0 TDI,2018 Sprinter Posts: 9963 | RE: Split Swipe Seal Clip - How To ?? DesertStar - 3/2/2009 4:55 PM DUTCH - 3/2/2009 1:14 PM DesertStar - 3/2/2009 3:47 PM Not yet. It's a warm weather project, and that hasn't reached here yet.Dutch, have you done this yet ? Looking forward to hear the results as I await my seal and clip to arrive. Mike Well, maybe I will beat you to it. I am still a little confused on which way the clip faces and hope once I get the parts it will all make sense. Mike From everything I can ascertain, the points go towards the ball and into those holes in the inner seal support ring (#74 in the exploded parts diagram posted by Wout). Otherwise there won't be anything to hold it in place; and I sure don't want it floating around in the swivel ball grease where it could tear of a CV Joint boot. If you beat me to it, let us know what you find. | ||
#145443 - in reply to #145440 | |||
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DesertStar Expert Date registered: Apr 2006 Location: San Diego, CA USA Vehicle(s): 85-280GE/95-G320/08-G500 Posts: 2156 | RE: Split Swipe Seal Clip - How To ?? I just completed. Just as Wout describes. Not to painful, but will admit it is much easier with the clips aiding holding the seal in place. I tried the "home-made" version of cutting my own seal and not using clips and could not get a tight enough seal which caused excess grease buildup. Sorry, no photos as it was a bit dirty and greasy, but here is a another illustration I made showing clip placement. Have fun, Mike (swiper.JPG) Attachments ---------------- swiper.JPG (36KB - 2 downloads) | ||
#145558 - in reply to #143089 | |||
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DUTCH Administrator Doppelgänger Date registered: Apr 2006 Location: US, GA, Atlanta Vehicle(s): 2015 Audi Q7 3.0 TDI,2018 Sprinter Posts: 9963 | RE: Split Swipe Seal Clip - How To ?? DesertStar - 3/3/2009 3:43 PM I just completed. Just as Wout describes. Not to painful, but will admit it is much easier with the clips aiding holding the seal in place. I tried the "home-made" version of cutting my own seal and not using clips and could not get a tight enough seal which caused excess grease buildup. Sorry, no photos as it was a bit dirty and greasy, but here is a another illustration I made showing clip placement. Have fun, Mike Got it. Just as I had surmised from Wout's description. The EPC shows its placement backwards. Thanks to you both! | ||
#145579 - in reply to #145558 | |||
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DUTCH Administrator Doppelgänger Date registered: Apr 2006 Location: US, GA, Atlanta Vehicle(s): 2015 Audi Q7 3.0 TDI,2018 Sprinter Posts: 9963 | Question DesertStar - 3/3/2009 3:43 PM I just completed. Just as Wout describes. Not to painful, but will admit it is much easier with the clips aiding holding the seal in place. I tried the "home-made" version of cutting my own seal and not using clips and could not get a tight enough seal which caused excess grease buildup. Sorry, no photos as it was a bit dirty and greasy, but here is a another illustration I made showing clip placement. Have fun, Mike Is there an indentation or space in the outer seal holder to fit around the u-top of the clip? | ||
#145601 - in reply to #145558 | |||
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DesertStar Expert Date registered: Apr 2006 Location: San Diego, CA USA Vehicle(s): 85-280GE/95-G320/08-G500 Posts: 2156 | RE: Question DUTCH - 3/3/2009 3:37 PM DesertStar - 3/3/2009 3:43 PM Is there an indentation or space in the outer seal holder to fit around the u-top of the clip?I just completed. Just as Wout describes. Not to painful, but will admit it is much easier with the clips aiding holding the seal in place. I tried the "home-made" version of cutting my own seal and not using clips and could not get a tight enough seal which caused excess grease buildup. Sorry, no photos as it was a bit dirty and greasy, but here is a another illustration I made showing clip placement. Have fun, Mike I did not see/feel any indentation. The seal kind of compresses in the space between 74 and 77. I assume the clip compresses within the "give" of the seal itself when tightening the bolts. It all seems right and it allows only a thin film of grease on the ball as compared to the globs I had from the gap on the clipless seal installed last month. Now...let me know if you find a recess in the outer ring. Mike Edited by DesertStar 3/4/2009 5:20 AM | ||
#145669 - in reply to #145601 | |||
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MiN Extreme Veteran Date registered: May 2006 Location: Alpujarras, Spain Vehicle(s): No cars, at all. Posts: 555 | Re: Split Swipe Seal Clip - How To ?? MiN - 2/7/2009 3:55 PM The outer seal did have a recess for these clips but it is at about 7 o'clock on the seal (12 o'clock being top). I positioned the clips as per the EPC. I drilled a hole in the swipe seal for the clip as I couldn't push it though. The clip is then at 7 o'clock i.e. the split is at that point. Yes there is, as above. | ||
#145670 - in reply to #143117 | |||
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