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hipine Date registered: Jul 2006 Location: US, CO, Bailey Vehicle(s): 460 1980 280GE w. 617A | RE: warm up compensator for M110 engine Hey Mike, I'm at least academically interested in the manual's reference to "thermo valve 37 opens...." Does the manual have a vacuum schematic showing thermovalve 37 and how it's plumbed into the system? This has nothing to do with the issues being discussed here. I'm just curious. Thanks! -Dave G. Edited by hipine 2/25/2009 10:25 AM | ||
#144886 - in reply to #144869 | |||
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hipine Date registered: Jul 2006 Location: US, CO, Bailey Vehicle(s): 460 1980 280GE w. 617A | RE: warm up compensator for M110 engine elevatorbernie - 2/25/2009 2:14 AM ... One pic clearly shows a TPS on the throttle body controlling enrichment....cool. ... Don't read too much into it. The description is "throttle valve switch" not "throttle position sensor" From the description I would assume it's just a switch that makes contact when the throttle is wide open, or near it - a la a "digital" or "on/off" signal, not an analog or variable signal to indicate throttle position as would be more desirable for doing an EFI system. -Dave G. | ||
#144887 - in reply to #144867 | |||
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DesertStar Expert Date registered: Apr 2006 Location: San Diego, CA USA Vehicle(s): 85-280GE/95-G320/08-G500 Posts: 2156 | RE: warm up compensator for M110 engine Here you go Dave. the thermovalve sits in the exhaust side of the head along with the temp sending unit. Vac lines to throttle body and EGR. Mike (IMG_0229 [800x600].JPG) Attachments ---------------- IMG_0229 [800x600].JPG (70KB - 4 downloads) | ||
#144910 - in reply to #144886 | |||
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hipine Date registered: Jul 2006 Location: US, CO, Bailey Vehicle(s): 460 1980 280GE w. 617A | RE: warm up compensator for M110 engine DesertStar - 2/25/2009 12:03 PM Here you go Dave. the thermovalve sits in the exhaust side of the head along with the temp sending unit. Vac lines to throttle body and EGR. Mike That's strange. The last paragraph in the WUR operation description seems to me anyway to imply that the vacuum valve 37 somehow vents some line to the WUR and defeats the full load enrichment. Maybe I'm misreading the paragraph, but in the pic you posted above, 37 doesn't have a thing to do with the WUR. Curious... -Dave G. | ||
#144911 - in reply to #144910 | |||
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DesertStar Expert Date registered: Apr 2006 Location: San Diego, CA USA Vehicle(s): 85-280GE/95-G320/08-G500 Posts: 2156 | RE: warm up compensator for M110 engine Dave, I think what it is implying is that when 50 degrees, draws vacuum, from lower port of intake manifold(throttle body), thus causing enrichment(throttle plate opens more) which in turn changes vacuum and causes "something" in the WUR to happen from this change, since both of those two side ports on WUR are connected to intake manifold. I may have it all wrong, my head is still spinning from all this information overload. Mike | ||
#144927 - in reply to #84730 | |||
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bram_r Expert Date registered: Apr 2007 Location: the Netherlands Vehicle(s): 1984 MB 280GE, 1982 MB 300GD, 1986 Subaru XT 4WD Posts: 1659 | Re: warm up compensator for M110 engine gee guys, great work again by all of you, I really need to catch up on this topic...This whole WUR stuff and testing I did is quite some time ago and I need to go through this matter again to see if my findings had any logic in them and if I can contribute here to your info and findings. great topic this. | ||
#144930 - in reply to #84730 | |||
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elevatorbernie Expert Date registered: Aug 2006 Location: Vancouver B.C. Canada Vehicle(s): 1989 280GE Posts: 1347 | RE: warm up compensator for M110 engine hipine - 2/25/2009 7:16 AM Dave, those pics the Mike posted are not of a basic K-jet system, like on the G. The throttle switch and thermo-vac switch are not used on the basic K-jet. They are for one of the other K-jet systems not the basic model. Here's some pics (M116 engine) of the the k-jet w/lambda....throttle sensor, lambda, thermo valve and 3 port WUR (taken from another MB education manual I have that is only on CIS with lambda control for M110,M117,& M116 engines). I'm not convinced that the 3 port WUR is for the G, at least not mine with basic k-jet no lambda. The last pic ,(from the same manual), shows the 3 port WUR connected up to a thermo-vacuum valve. Also when I check my engine# on the EPC I get WUR that cross references on http://www.specialtauto.com/ web site, to bosch #057 (2 port) for my G, not the bosch #067 (3 port) that's on my G, also my spare engine has a #057 too.elevatorbernie - 2/25/2009 1:20 AM ....I bought a great little MB education/ mechanic trainning manual, circa 1980, the wur is different but the theory is the same. .... The only trouble with this manual is it doesn't show the 3rd port to the upper chamber (it's for old-syle WUR), so yo uhave to extrapolate a little. The pictures and descriptions in Mike's book are lots more direct and correct for the later model you have. (and the 3-port WUR is for K-jet, absolutely) -Dave G. Edited by elevatorbernie 2/26/2009 2:01 AM (K-jet lambda.jpg) (K-jet with lambda.jpg) (3 port wur hooked on k-jet with lambda.jpg) Attachments ---------------- K-jet lambda.jpg (43KB - 4 downloads) K-jet with lambda.jpg (44KB - 4 downloads) 3 port wur hooked on k-jet with lambda.jpg (34KB - 3 downloads) | ||
#144962 - in reply to #144883 | |||
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Jules Date registered: Dec 1899 Location: Vehicle(s): | RE: warm up compensator for M110 engine Found some important data on my WIS CD for non-European K-Jet. (I think) The top of the WUR is and stays atmosferic. Although atmosferic in this case means; it is connected to the leak-side of the fueldamper and formhoses. The rest off the connections are connected to the manifold. Hell i think you could even use a Y connector to feed the 2 vacuumlines. As u can see in the picture one of the connections for the underchaimber (the lowest) has as restriction (drossel). So; when u hit the gaspedal the vacuum in the upperchaimber 77 (this is not the chamber in wich the bi-metal resides!) is faster gone than in the underchaimber 78 (because of the restriction). Now spring 73 becomes somewhat released). The piston in the underchaimber can move a bit downwards. Now the force of the springs 72 and 73 together reduces en releases some pressure on the membrane en so control pressure drops and mixture enriches. I am sorry for my poor English. Maybe somewone can re-write this explanation and post it here. Edited by Jules 3/23/2009 10:10 AM (wur usa.jpg) (wur usa text.jpg) Attachments ---------------- wur usa.jpg (69KB - 3 downloads) wur usa text.jpg (40KB - 4 downloads) | ||
#147254 - in reply to #84730 | |||
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elevatorbernie Expert Date registered: Aug 2006 Location: Vancouver B.C. Canada Vehicle(s): 1989 280GE Posts: 1347 | RE: warm up compensator for M110 engine Your English is good, Thanks Jules. | ||
#147257 - in reply to #147254 | |||
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Jules Date registered: Dec 1899 Location: Vehicle(s): | RE: warm up compensator for M110 engine I red my post again and again and find I did a pretty good explanation of how the vacuum chambers at the bottom of the 3 connection-WUR works to accomplish a richer mixture. But it was not perfect. Here is a better version: The top-connection of the WUR is atmospheric. Although atmospheric in this case means; it is connected to the formhoses and the leak-side of the fueldamper. The remaining 2 connections are vacuumconnections and must be connected to the manifold; one directly, and one with a restriction plus thermo-switch. As u can see in the technical-picture, one of the vacuumconnections for underchamber 78 has an inline restriction (Drossel). So; when u hit the gaspedal the vacuum in the upperchamber 77 (this is not the chamber in witch the bi-metal resides!) is faster gone than in the underchamber 78. It's because of the restriction. The piston in the underchamber moves a bit downwards, pressed down by spring 73. Spring 73 now becomes somewhat released. Now; the force of the springs 72 and 73 together reduces and releases some pressure on the membrane en so control pressure drops and mixture enriches. Notice that "my" WUR is exactly the one that is in the above picture named "K-jet with lambda.jpg" from elevatorbernie. Now you can put 1 and 2 together; u now know how to connect that 3 connection-WUR and why. Can u believe the science of this thing! That’s maybe this thing costs 1000 dollars :-0 Edited by Jules 3/23/2009 5:25 PM (wur usa.jpg) Attachments ---------------- wur usa.jpg (69KB - 3 downloads) | ||
#147282 - in reply to #84730 | |||
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elevatorbernie Expert Date registered: Aug 2006 Location: Vancouver B.C. Canada Vehicle(s): 1989 280GE Posts: 1347 | RE: warm up compensator for M110 engine Jules - 3/23/2009 1:28 PM Thanks again for the info, this is the WUR that I also have on my G. I looked the part on the EPC and it's not original to my G. Repair shop replaced with wrong WUR a few years ago. I think I might be able to make it work if I get it hooked correctly. Do you know if the (drossel) inline restrictor is part of the WUR's port or is it a seperate part mounted inline with the vacuum hose? Also, which port (as shown in your picture) is hooked directly to the manifold, #1 or #2 ? Thanks BernieThe top-connection of the WUR is atmospheric. Although atmospheric in this case means; it is connected to the formhoses and the leak-side of the fueldamper. The remaining 2 connections are vacuumconnections and must be connected to the manifold; one directly, and one with a restriction plus thermo-switch..... | ||
#147328 - in reply to #147282 | |||
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Jules Date registered: Dec 1899 Location: Vehicle(s): | Re: warm up compensator for M110 engine Don't now for sure, i only figured out how the enrichment works inside the 3 port wur. My best guess is: Looking at the picture "K-jet WITH lambda.jpg" above, the one that is directly connected is the connection for the upperchaimber (that is 77 with connection "a" in the picture "wur usa.jpg"). At this port the vacuum is faster gone than the other. So by elimination that leaves only one more connection...... Maybe by looking inside the 2 vacuumconnections you may see the actual restriction. But i think number 9 in "K-jet WITH lambda.jpg" is the restriction because is says: orifice. Meaning restriction/smal hole or calibration. So i am quite sure that the restriction is outside the WUR and inline with the vacuumhose. Also you can do the following: place the WUR with the bottom on the table, now lower yourself and you see different heights off the 2 vacuumconnections. I guess the lowest in height is the connection for the underchamber, the one with the restriction. But i it is al just guessing: my car has no 3 port WUR or lambda or throttle switch, nothing of that star-trek stuff :-). Edited by Jules 3/24/2009 7:31 AM | ||
#147335 - in reply to #84730 | |||
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hipine Date registered: Jul 2006 Location: US, CO, Bailey Vehicle(s): 460 1980 280GE w. 617A | RE: warm up compensator for M110 engine elevatorbernie - 3/23/2009 11:31 PM ....Do you know if the (drossel) inline restrictor is part of the WUR's port or is it a seperate part mounted inline with the vacuum hose? Also, which port (as shown in your picture) is hooked directly to the manifold, #1 or #2 ? Thanks Bernie EB - The correct connections are shown for the 3-port WUC in the picture you posted earlier called "CIS INJECTION SYSTEM (1981 M116 shown)" You can see how the ports 1 & 2 map to a & b in Jules' pictures immediately above when you read the descriptions (even though I can't read german, it's easy to recognise like words). Good luck! -Dave G. Edited by hipine 3/24/2009 10:11 AM | ||
#147338 - in reply to #147328 | |||
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Jules Date registered: Dec 1899 Location: Vehicle(s): | Re: warm up compensator for M110 engine Sorry EB, i didn't directly answer your question. So here it is: port #1 is hooked directly to the manifold. No long text this time. | ||
#147346 - in reply to #84730 | |||
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Jules Date registered: Dec 1899 Location: Vehicle(s): | RE: warm up compensator for M110 engine EB: i painted one of your posted picture. Here u can see (red line) how port #2 is connected with the thermovalve. The blue cirkel is the y connector that must leed to the inline restriction and then the manifold. Edited by Jules 3/24/2009 12:26 PM (vac con with restriction.jpg) Attachments ---------------- vac con with restriction.jpg (24KB - 5 downloads) | ||
#147348 - in reply to #84730 | |||
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elevatorbernie Expert Date registered: Aug 2006 Location: Vancouver B.C. Canada Vehicle(s): 1989 280GE Posts: 1347 | RE: warm up compensator for M110 engine hipine - 3/24/2009 7:09 AM That's what it looked like but I wasn't sure, then today I found the same page as Jules' in my M110 manual (english) Thanks anyway. elevatorbernie - 3/23/2009 11:31 PM ....Do you know if the (drossel) inline restrictor is part of the WUR's port or is it a seperate part mounted inline with the vacuum hose? Also, which port (as shown in your picture) is hooked directly to the manifold, #1 or #2 ? Thanks Bernie EB - The correct connections are shown for the 3-port WUC in the picture you posted earlier called "CIS INJECTION SYSTEM (1981 M116 shown)" You can see how the ports 1 & 2 map to a & b in Jules' pictures immediately above when you read the descriptions (even though I can't read german, it's easy to recognise like words). Good luck! -Dave G. Edited by elevatorbernie 3/25/2009 1:47 AM | ||
#147406 - in reply to #147338 | |||
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elevatorbernie Expert Date registered: Aug 2006 Location: Vancouver B.C. Canada Vehicle(s): 1989 280GE Posts: 1347 | Re: warm up compensator for M110 engine Jules - 3/24/2009 8:31 AM Thank you Sorry EB, i didn't directly answer your question. So here it is: port #1 is hooked directly to the manifold. No long text this time. | ||
#147407 - in reply to #147346 | |||
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Jules Date registered: Dec 1899 Location: Vehicle(s): | Re: warm up compensator for M110 engine Can anyone confirm and or complete the following? After reading the text in “wur usa.jpg” I understand that the enrichment by FULL-throttle is no more controlled by the WUR but by throttlevalve-switch. Acceleration-enrichment is taken care by vacuum and the WUR but only until 50 degrees Celsius. So what controls the enrichment between 50 degrees Celsius and Full-throttle? Thanks, Jules Edited by Jules 3/25/2009 5:38 AM | ||
#147418 - in reply to #84730 | |||
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fernweh Date registered: Apr 2006 Location: Calabasas, CA - Centenario, BCS - Luebeck, Germany Vehicle(s): Few Mercedes-Benz, a Toyota Amphibious and a Vespa | RE: warm up compensator for M110 engine elevatorbernie - 3/23/2009 10:31 PM Jules - 3/23/2009 1:28 PM Thanks again for the info, this is the WUR that I also have on my G. I looked the part on the EPC and it's not original to my G. Repair shop replaced with wrong WUR a few years ago. I think I might be able to make it work if I get it hooked correctly. Do you know if the (drossel) inline restrictor is part of the WUR's port or is it a seperate part mounted inline with the vacuum hose? Also, which port (as shown in your picture) is hooked directly to the manifold, #1 or #2 ? Thanks BernieThe top-connection of the WUR is atmospheric. Although atmospheric in this case means; it is connected to the formhoses and the leak-side of the fueldamper. The remaining 2 connections are vacuumconnections and must be connected to the manifold; one directly, and one with a restriction plus thermo-switch..... Bernie, a vacuum "drossel" is mostly found in the vacuum line looks like a check valve but has a partly green plastic body..... In Jules's post there are two small paragraphs statements which might be also interesting for you guys - The apparent reasons for this WUR upgrade: To achieve an additional enrichment while accelerating during the warm-up phase this (new) WUR was fitted with an acceleration enrichment device (Oberkammer/Unterkammer) The full-load-enrichment handled normally by the WUR is omitted and is now being controlled by the throttle position sensor/switch. The acceleration enrichment is vacuum depended controlled at a coolant temperature of 50C or below. Hope that "translation" helps...... Karl Edited by fernweh 3/25/2009 9:30 AM | ||
#147427 - in reply to #147328 | |||
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macfun Member Date registered: Oct 2009 Location: Belgium Vehicle(s): 1987 280GE Posts: 21 | Re: warm up compensator for M110 engine Hello, all !!! I am a newcomer, here, and i own a 280GE of 1987. Can we go on with this post ? Cold start was good but then engine hesitates while accelerating. My WUR is 438 140 103, I completely open it and took lot of pict and a video. I live in Belgium, neighbor of Bram's country. Interested to do it further ? | ||
#158603 - in reply to #84730 | |||
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