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warm up compensator for M110 engine
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Posted 1/5/2009 3:51 AM
DesertStar
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Date registered: Apr 2006
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RE: W460 Warm up compensator proper vacuum connections

elevatorbernie - 1/5/2009 12:20 AM
DesertStar - 1/4/2009 11:07 PM

Mine was hooked up as yours...I reversed  A and B....B going to the air slide near where the air conditioning idle valve is.

mike

Mike where does your other hose go? Also does your wur have 2 ports on the base like the one in my 2nd pic?

I do have two ports...the other connection goes to the air slide that connects to the auxilliary valve and splits to the damper as shown in diagram above and which Inkblotz posted..  See below:

Mike





(wucbhose.jpg)



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Attachments wucbhose.jpg (42KB - 4 downloads)
#139982 - in reply to #139980
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Posted 1/5/2009 4:19 AM
bram_r
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Re: W460 Warm up compensator proper vacuum connections

hi Mike,

Just had a quick glimpse at the other WUR topic, but I think you can find the info you need over there.
I too went crazy when looking at all the different ways the WUR was connected in the different books.
Apparently, multiple versions were used but it's hard to tell which one you have and which ones are used in the different diagrams. So far I haven't found a cross reference chart showing which connections per WUR.

Have a look at the pics I posted where I dissambled one and figure out where vacuum should be and where atmospheric pressure should be.
If I'm correct, the fuel pressure must increase under low-vacuum situations (acceleration and such).
With the cross-sections pictured and my pictures then there can only be one connection.

(still I will check my G tonight)
#139984 - in reply to #139936
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Posted 1/5/2009 5:45 AM
DesertStar
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Re: warm up compensator for M110 engine

bram_r - 9/30/2007 5:55 PM Bernie, vacuum connection is on the top connection, atmospheric connection is on the side, just as it should. I've connected everything by the book now, and all pressures are now within spec, only the test of pulling of vacuum connection doesn't give expected results... Somehow I'm not totally clear on this test. If you look at the MB chart of vacuum against control pressure, than it is quite clear that how higher the vacuum, the lower the control pressure is (just as I'm measuring). When you extrapolate the chart to the right, it would be logical to me that if with 0.2 bars of vacuum a control pressure of 3,7 - 3,8 bars is present, that you'll get approx. 4,0 - 4,1 bars of control pressure with no vacuum. This is also exactly what I get on my gauges. So why does MB give a test expectation of 2,8 - 3,2 bars when the vacuum disappears, I don't know. bram p.s. when engine is stopped and no fuel flow is present anymore, than the control pressure actually drops to about 3.1 bars and gradually leaks to about 0 bars (over 40 minutes or so)

Bram, what port exactly are you referring to when you say TOP or SIDE.  I attached photo, are you referring to this as the TOP ?

Thanks, Mike

 





(pic1.jpg)



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Attachments pic1.jpg (47KB - 4 downloads)
#139988 - in reply to #90581
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Posted 1/5/2009 8:47 AM
Inkblotz
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Re: W460 Warm up compensator proper vacuum connections

The workshop manual that I posted my illustration from is a 1982 hard cover paper 280GD Service Workshop Manual. I say this as I don't know (with the 280) how much the plumbing has changed over the years.

That said I have a 1984 280CE parts breakdown booklet which shows the exact same illustration, same configuration. So I would lean toward the factory illustrated schematic. IMHO

M

Edited by Inkblotz 1/5/2009 8:55 AM
#139991 - in reply to #139936
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Posted 1/5/2009 12:33 PM
hipine



Date registered: Jul 2006
Location: US, CO, Bailey
Vehicle(s): 460 1980 280GE w. 617A
5000
RE: W460 Warm up compensator proper vacuum connections

As the manual pictures say, the port you labeled "B" in pen should be connected to intake manifold vacuum. The port you labeled "A" is to be vented to atmosphere, and the routing of hoses that Mike posted, taking that port to the "upstream" side of the cold idle air valve accomplishes that, with the exception of putting some minimal vacuum on the "A" port when the CIAV is open, which would have the effect of less enrichment when other compensators (fast idle, cold start valve) are in effect.

The most important bit is that the port you labeled "B" should ALWAYS go to manifold vacuum. Whether or not there is a hose, or even a port at all, or how many ports, in the "A" area is all just trying to do fancy trickery and fine tuning of driveability issues, and doesn't ammount to much of anything with regard to performance or fuel economy.

-Dave G.
#139997 - in reply to #139975
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Posted 1/5/2009 12:45 PM
hipine



Date registered: Jul 2006
Location: US, CO, Bailey
Vehicle(s): 460 1980 280GE w. 617A
5000
RE: W460 Warm up compensator proper vacuum connections

Mike, I predict you see a marked improvement in fuel economy. Hooking manifold vacuum to the side port and venting the top one will put you in "full load enrichment" (as in EB's 2nd pic with cut-aways) all the time. Muy mal. You have it hooked up correctly now. You should see about 12mpg, regardless of oxygention, in normal driving around your neck of the woods.

I'm not sure why Probst would have those picture captions that way in his book. If contacted, I'm sure he'd say it was an error, or at least un-clear. The WUC only works one way, adding a port to the side doesn't make it work backwards.

-Dave G.
#139998 - in reply to #139954
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Posted 1/5/2009 1:09 PM
DesertStar
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RE: W460 Warm up compensator proper vacuum connections

Thanks Hipine,  We will see this week if any economy gains.  From the start, there are no performance gains as you said.  Still funny/strange that Brams,Elevator and mine were all hooked up the same.  I am extremely curious to see how Woody's is plumbed.

Mike

#140000 - in reply to #139936
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Posted 1/5/2009 3:22 PM
bram_r
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RE: warm up compensator for M110 engine

Hi Mike,

this is indeed the proper top connection to which inlet manifold vacuum should be connected to.

To add some logic in this; the WUR controls the fuel regulating pressure (FRP) by some sort of adjustable orifice which is opened or closed by spring pressure which itself can vary due to the presence of vacuum.
And, fuel injector pressure is equal to system pressure minus fuel regulating pressure if I'm correct.

Looking also at the WUR cross sections, you can see that high engine load situation (no/low vacuum) opens up the orifice (due to the abcence of vacuum, lower spring pressure working on that orifice), so FRP is drained to tank and so, as of above formula, injector pressure rises.

On idle or cruising situations, with high inlet manifold vacuum (as throttle valve is almost closed), then orifice in WUR will be smaller due to the vacuum and spring force working at it (vacuum signal 'lifting' the spring seat). Now with high FRP, you'll get low fuel injector pressure, thus leaning out the mixture somewhat as it should on this low load situations.

I do have to apologise for those pics I made on my workbench where indeed I connected the hoses on the WUR the other way around. Maybe this lead to some unwanted confusion.

Anyway, correct is vacuum on top port, atmospheric on side port.

good luck and hopefully you'll see some mpg increase

bram
#140017 - in reply to #84730
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Posted 1/5/2009 3:39 PM
DesertStar
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RE: warm up compensator for M110 engine

Thank you Bram for the followup.  I look forward to achieving awesome fuel economy of  11-12mpg soon. ;)   It is funny how you,Elevatorbernie and myself always seem to stumble into the same realm involving much detectivework.  I forgot to mention good job on the pictorial of the WUC disassembly.

Mike

#140019 - in reply to #84730
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Posted 1/5/2009 3:46 PM
hipine



Date registered: Jul 2006
Location: US, CO, Bailey
Vehicle(s): 460 1980 280GE w. 617A
5000
RE: W460 Warm up compensator proper vacuum connections

DesertStar - 1/5/2009 11:09 AM

....Still funny/strange that Brams,Elevator and mine were all hooked up the same.  I am extremely curious to see how Woody's is plumbed....


I agree. The strangest bit is the pre-formed hose that Elevator has running from the side port on the WUC and looking like it goes up to manifold vacuum. That pre-form looks specially designed to route from that location. But I suppose it IS possible that the pre-formed hose would go on the top port and also fit very well. Very strange. The only thing going against Elevator's setup being original is that he has one formed hose, and one stub hose with plastic pipe, and that in the WIS, no matter what connections you see, they ALWAYS call out the full formed rubber hose to be going up to the manifold, and always show the stub hose and plastic pipe going to the upsream side of the cold idle air valve.

You'll owe Woody a case of beer just for getting a decent picture of that thing in situ! Heck, my motor's out and sitting on the garage floor and you don't see me offering, it's too darned COLD out there! Not to mention that mine can hardly be verified to the purebred pedigree that Woody's is.

Good luck!

-Dave G.
#140021 - in reply to #140000
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Posted 1/5/2009 3:54 PM
bram_r
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RE: W460 Warm up compensator proper vacuum connections

hipine - 1/5/2009 9:46 PM

DesertStar - 1/5/2009 11:09 AM

....Still funny/strange that Brams,Elevator and mine were all hooked up the same.  I am extremely curious to see how Woody's is plumbed....


I agree. The strangest bit is the pre-formed hose that Elevator has running from the side port on the WUC and looking like it goes up to manifold vacuum. That pre-form looks specially designed to route from that location.

-Dave G.


ehm, that was my picture showing indeed the wrong connections . This is how it was on my G and just took a picture of it on the workbench.

I think I need to start this deleting this picture, before you know it, more 280GE's will be running around with wrongly plumbed WUR's...

I do have to admit, in that picture that hose routes really nice on that wrong connection...in real, the WUR is not directly beneath the inlet manifold, but has a off-set, so the routing is still a bit comprimised.

Bram

Edited by bram_r 1/5/2009 4:41 PM
#140023 - in reply to #140021
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Posted 1/5/2009 4:08 PM
hipine



Date registered: Jul 2006
Location: US, CO, Bailey
Vehicle(s): 460 1980 280GE w. 617A
5000
RE: W460 Warm up compensator proper vacuum connections

bram_r - 1/5/2009 1:54 PM

...ehm, that was my picture showing indeed the wrong connections :dunce:. This is how it was on my G and just took a picture of it on the workbench.....


Ah HAH! "hoisted on his own petard!" as they say!

Thanks for clearing that up, Bram. Live and learn. What the heck, leave the picture in. It weeds out those that are serious about doing their homework if they have to read the whole thread (as we should ALWAYS encourage) and not just look at the pictures.

All the best,

-Dave G.
#140028 - in reply to #140023
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Posted 1/5/2009 7:12 PM
Woody
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RE: W460 Warm up compensator proper vacuum connections

DesertStar - 1/5/2009 10:09 AM

Thanks Hipine,  We will see this week if any economy gains.  From the start, there are no performance gains as you said.  Still funny/strange that Brams,Elevator and mine were all hooked up the same.  I am extremely curious to see how Woody's is plumbed.

Mike




Well, here's to hoping I don't add to the confusion. The side hose appears to go to the intake as you said, but the (four!) others... I'll let the pictures do the talking. Hope you all know what you're lookin at, 'cuz I...

#140041 - in reply to #140000
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Posted 1/5/2009 7:16 PM
Woody
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RE: W460 Warm up compensator proper vacuum connections

hipine - 1/5/2009 12:46 PM

You'll owe Woody a case of beer just for getting a decent picture of that thing in situ!

-Dave G.


I like Anchor Steam!
#140043 - in reply to #140021
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Posted 1/5/2009 7:27 PM
Woody
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RE: W460 Warm up compensator proper vacuum connections

uhhh, try again with the pics: (sized down to 400 x 533)



(WUC from top side.jpg)



(WUC from front.jpg)



(WUC from below.jpg)



Attachments
----------------
Attachments WUC from top side.jpg (84KB - 3 downloads)
Attachments WUC from front.jpg (67KB - 2 downloads)
Attachments WUC from below.jpg (85KB - 2 downloads)
#140046 - in reply to #139936
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Posted 1/5/2009 7:34 PM
Woody
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RE: W460 Warm up compensator proper vacuum connections

Mike, Bram, Bernie - shoot me a PM if you need (want) a larger version of any of the above images...

-W
#140048 - in reply to #139936
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Posted 1/5/2009 11:07 PM
elevatorbernie
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RE: W460 Warm up compensator proper vacuum connections

hipine - 1/5/2009 1:08 PM

bram_r - 1/5/2009 1:54 PM

...ehm, that was my picture showing indeed the wrong connections :dunce:. This is how it was on my G and just took a picture of it on the workbench.....


Ah HAH! "hoisted on his own petard!" as they say!

Thanks for clearing that up, Bram. Live and learn. What the heck, leave the picture in. It weeds out those that are serious about doing their homework if they have to read the whole thread (as we should ALWAYS encourage) and not just look at the pictures.

All the best,

-Dave G.
Bram, I gave you credit in my post for lending me the pic, it was better than the one I have of mine from underneath the G. My is also hooked the same suspected wrong way. Thanks for the pic again
#140063 - in reply to #140028
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Posted 1/5/2009 11:09 PM
elevatorbernie
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RE: W460 Warm up compensator proper vacuum connections

DesertStar - 1/5/2009 12:51 AM

elevatorbernie - 1/5/2009 12:20 AM
DesertStar - 1/4/2009 11:07 PM

Mine was hooked up as yours...I reversed  A and B....B going to the air slide near where the air conditioning idle valve is.

mike

Mike where does your other hose go? Also does your wur have 2 ports on the base like the one in my 2nd pic?

I do have two ports...the other connection goes to the air slide that connects to the auxilliary valve and splits to the damper as shown in diagram above and which Inkblotz posted..  See below:

Mike

Mike do you have or can you see the Bosch part number on it?

Edited by elevatorbernie 1/5/2009 11:09 PM
#140064 - in reply to #139982
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Posted 1/6/2009 3:01 AM
elevatorbernie
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RE: W460 Warm up compensator proper vacuum connections

Thanks for the picture Woody. There are too many G's now with the vacuum line hooked on the bottom chamber of the wur for me to say it's wrong. I'm going to have to do some more tests.



(Woody's wur.jpg)



(Bernie's wur.jpg)



Attachments
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Attachments Woody's wur.jpg (35KB - 2 downloads)
Attachments Bernie's wur.jpg (49KB - 3 downloads)
#140080 - in reply to #140064
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Posted 1/6/2009 3:34 AM
bram_r
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RE: W460 Warm up compensator proper vacuum connections

elevatorbernie - 1/6/2009 5:09 AM

DesertStar - 1/5/2009 12:51 AM

elevatorbernie - 1/5/2009 12:20 AM
DesertStar - 1/4/2009 11:07 PM

Mine was hooked up as yours...I reversed  A and B....B going to the air slide near where the air conditioning idle valve is.

mike

Mike where does your other hose go? Also does your wur have 2 ports on the base like the one in my 2nd pic?

I do have two ports...the other connection goes to the air slide that connects to the auxilliary valve and splits to the damper as shown in diagram above and which Inkblotz posted..  See below:

Mike

Mike do you have or can you see the Bosch part number on it?


In the other topic I've got a close up picture showing a (part) number:

[pic 1. partnumber Bosch warm up regulator: 0 438 140 ]

elevatorbernie - 1/6/2009 9:01 AM

Thanks for the picture Woody. There are too many G's now with the vacuum line hooked on the bottom chamber of the wur for me to say it's wrong. I'm going to have to do some more tests.


First step would be to do some investigation what kind of WUR's you have on your G's. Upon disassembly of my WUR I found it's also again a little different to the ones showed in the Bosch and M-B documentation.
Anyway, I think going through the working steps under vacuum and non-vacuum situations as described in the other WUR topic, I think mine is hooked up correctly now.

Basicly what you want to know is if fuel injector pressure should increase or decrease under high or low fuel regulating pressure which is controlled by the WUR/vacuum.

Bram

Edited by bram_r 1/6/2009 3:40 AM
#140082 - in reply to #140064
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